Most silage making operations are usually powered by electricity with the help of net replacement film. The electricity is provided by the water tanks that hold the liquid feedstock (dry matter) that is fed through the tunnels into the silos for fermentation. Electricity is also used to activate the pump that agitates the sludge into a loose, moisture-rich liquid state, where it is ready to be transferred to the fermentation chambers for fermentation.
During the fermentation process, microorganisms break the silage down into simple sugars. The sugars give the plant sugars it needs to grow, reproduce and thrive. The plant sugars are hydroxyanhydride solids. Silage can be made from three main elements: calcium, potassium and nitrogen. Each of these elements has a different, specific characteristic that works in unique ways when processed into silage. More info here about the process of silage making is often called “phytosing” because the process by which plants convert plant sugars into silage requires a complex series of physical and chemical interactions.
The primary physical process of silage making using net replacement film involves breaking down the feedstock (dried-up cellulose) into simple sugars. The sugars are moved to a pumping system that transports them to the fermentation chambers. The cavities are lined with plastic sheets that have been soaked in the acids as mentioned earlier and are now malleable enough to be moved freely inside the cavities. The plastic sheet is then cut to allow access to the air spaces within the cavities, allowing the cavities to ferment.
When silage is produced in this manner, it is stored in the net replacement film where it sits until it is ready to be harvested. At this time, the crop that has been sitting on the shelves or in storage for an extended period is prepared to harvest. The crop is placed into one of the fermentation bins located on the floor of the silo. Silos can only hold a certain amount of crop at any given time. The crop is exposed to the high moisture surrounding the anaerobic conditions to break it down quickly and efficiently.
When the silage has been broken down to grain-like components, it is fed to the hungry anaerobic bacteria living within the crop’s root zone. Within these bacterial cells, amine pairs are created when amino acids are ligated together. These amines are then leveraged to break down sugars from the maize. As each cell of the maize cell breaks down, it releases amine, which feeds the bacteria to create more amine for the next crop.
The crude protein and the sugar crystal derivatives that remain after the silage has wholly passed through the fermentation process are known as reserve material. Reserve material is a precious commodity for modern farmers. This secondary grade of raw material is ideal for use in various agricultural processes because it is readily available and relatively inexpensive. Feeding the bio-degradable bacteria within the crop helps to make it rich in the carbohydrates necessary for animal feed and presents a healthy, natural source of dietary fibre. The bacteria in the crop break down this carbohydrate to simple sugars and produce humus, a highly nutritious and extremely bio-degradable by-product.